www.barearts.com


www.barearts.com
barearts.com : The Craft Brewery : Brewing
What is Real Ale?What is Real Ale?

Real ale is a natural product brewed using traditional ingredients (barley, yeast,hops and water)

It is left to mature in the cask or container from which it is served.

This process is called secondary fermentation. It is this process which makes real ale unique amongst beers and develops the wonderful tastes and aromas which processed beers can never provide.

For more information on real ale visit

The Campaign for Real Ale web-site below.

Click here to visit their website

What are hops?What are hops?

Hops are what make our beers a slightly alcoholic herbal drink. They are the cultivated flowers of the Humulus Lupulus plant and are used for preserving and flavouring beer. Although they are a relatively minor ingredient in beer, in terms of weight, they add bitterness to balance malt sweetness.

A hop is a member of the Cannabacea family, traditionally used for relaxation, sedation, and to treat insomnia in hop pillows, hop teas and best of all in beer.

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What is Malted Barley?What is Malted Barley?

Barley is a cereal grain. It is allowed to germinate and dried in a process called malting.It is the prime ingredient in 'wort', the liquid that is fermented into beer.

The malting process starts by soaking the grain, causing it to begin to germinate. Small rootlets sprout and the grain is then kiln-dried, roasted and crushed.

Thecrushed malted barley then goes through a process called 'mashing', in which the starches are converted to sugars and dissolved in hot water (to make 'wort'), in the first phase of brewing.

Triple Dropped.Triple Dropped.

We allow our beer to brew out completely in the fermentation tank. This means that the yeast has converted all the available brewing sugars into alcohol and carbon dioxide. We then add finings which cause most of the yeast to clump together and sink to the bottom of the beer.

1st drop. We then drop the beer off the yeast and put it in a second tank where it is chilled. As the beer cools down proteins come out of solution and we add different finings to cause the proteins to settle at the bottom of the tank.

2nd drop. We then drop the beer off the protein and put it in a third tank where it is mixed with a little priming sugar.

3rd drop. The beer is then dropped into bottles.

The bottles are capped and put in a warm place causing the small amount of yeast that is left to wake up and ferment with the sugar. This makes carbon dioxide which is trapped in the bottle, to be absorbed by the beer, giving it its condition or sparkle.

Alcohol attenuationAlcohol attenuation

Fermentation is the term for the natural process of yeast consuming sugar to make alcohol. The Original Gravity (O.G.) is a measure of the amount of sugar in the wort at the beginning of the fermentation and the Final Gravity (F.G.) a measure of the sugar left at the end. From the amount of sugar consumed the amount of alcohol produced can be calculated.

For each brew we pitch a new pack of Nottingham Ale Yeast. This ensures that a vigorous fermentation is quick to start and that a high proportion of the sugar is consumed producing quite dry beers.

The sugars in our beers come from malted barley. The simple sugars ferment out quickly but the sugars with more complex molecules do not ferment easily and so are left in the beer. In stronger beers there are more of these unfermented sugars and this is what gives them their sweetness.

Our latest beer, Light East Kent Goldings, has an O.G. of 1032 and an F.G. of 1003.4 giving a light dry beer of 3.7%. The American Pale Ale is a stronger, fuller bodied beer of 8.1%. It had an O.G. of 1072 and an F.G. of 1010.

We display the gravities on the labels and so you can see how sweet and strong the beer is.



Hopper Hopper

We use the finest English Malted Barley to make our beers.

Here you can see Trev putting barley malt into the hopper.

From there it is taken by an Archimedes Scew, mixed with water and mashed in the mash tun.


The Grain The Grain

To make about 600 liters (140 Gallons) of beer at 7% abv we use about 150 kilos of malted barley.


Add Water Add Water

Water is added from the hot liquor tank.


Mashing In Mashing In

The grain is mixed with hot water as it drops into the mash tun.


The Mash The Mash
The grain is left to steep in the hot water to extract the natural sugars.




Sparging Sparging

Hot water is sprinkled onto the mash through the sparging arm.

We do this to wash the natural sugars from the barley grain.

This sweet liquor is called the wort.


The Copper The Copper
The wort (sweet liquor) is pumped into the copper, where it is boiled.

Our copper is made from stainless steel.


And Hops And Hops
Here is the boiler with the hops waiting to be added.


Adding the Hops Adding the Hops
Trevor is adding 4 kilos of hops to the wort in the boiler.

This gives the beer its bitter flavour and helps preserve the beer.


Spent Grains From the Mash Spent Grains From the Mash
All the spent grain is taken away by the farmer for his animals.


Spent Grains Spent Grains
Digging out the mash tun takes a lot more effort than putting it in.

The wet grain is about four times as heavy as the dry grain.


Used Hops in the Copper Used Hops in the Copper
The farmer also makes use of the waste hops.


The Fermentation Vessels The Fermentation Vessels
We have four fermentation vessels which hold 180 gallons each.

These vessels are chilled and the temperature is electronicaly controlled.


Pumping Wort into a Fermenter. Pumping Wort into a Fermenter.
The wort is pumped from the copper to fermentaition vessel through the heat exchanger.

The heat exchanger recovers most of the heat and puts it back into the hot liquor tank.

At this stage the yeast is added.


Adding the yeast Adding the yeast
We use a new packet of dried yeast in every brew.

In our English ales we usualy use Nottingham Ale Yeast, a high attenuating yeast.


Electronic Controls. Electronic Controls.
The electronic controls allow us to set the temperatures of the fermentation vesels, the copper and the hot liquor tank.

Below the control panel you can see the heat exchanger.


Testing the Gravity. Testing the Gravity.
The specific gravity is tested several times during the fermentaion process. The strength of the beer can be calculated from the orginal gravity and the final gravity.


Washing the casks Washing the casks

Lewis is cleaning the casks on the cask washer.




Casking the Beer Casking the Beer
After primary fermentation the beers is moved to the chilled conditioning tank and from here it is pumped into firkins.


The Cellar The Cellar

All our beers are made in Todmorden, from British barley, malted in West Yorkshire.

We brew the finest quality triple dropped beers, which are naturally conditioned by secondary fermentation in the bottle.

Our beers have been feature in CAMRA's Good Bottle Beer Guide and The Guardian Food and Drink Supplement.




The Beer Shop The Beer Shop
barearts beers are only available from the Off-License and Gallery, within half a mile of where it is brewed.

The sampling bar is featured in CAMRA's Good Pub Guide.

The Studio Bar

108/110 Rochdale Rd. Todmorden.

Opening Times

Wednesday 4pm - 9.45pm

Thursday 4pm - 9.45pm

Friday 4pm - 9.45pm

Saturday 12 noon - 9.45pm

Sunday 12 noon - 8.45pm



barearts.com : The Craft Brewery : Brewing